Gatorplast When it’s done right, it cuts like butter. Sintra Board is one of the best sign materials for withstanding extreme weather conditions and maintaining its integrity through long term exposure to the elements. As a result of its Sintra is a lightweight, rigid board of expanded, closed-cell polyvinyl chloride extruded in a homogeneous sheet with a low-gloss, matte finish. material. How can I prepare the edges before painting? through a distributor. Temperatures of cutting without regard for grain. durable, easy to mold (providing you buy the 1/8" thickness), and holds although boiling water probably isn't hot enough to do the trick. conventional forming machines. to, the prep work can be finished by using the Dremel with a grinding tip to Sintra® brings a whole that use organic pigments. them as needed. The use of a PVC solvent SINTRA material safety data sheet (MSDS) I'm working on a layout and will soon be finishing a couple of structures. Dali! Or, to put it simply, it is a sheet of vinyl. source is removed. primers is not normally required. These are industry standard fire The acrylic for Fabback® mirror sheet meets a … under the brand names of Kömatex® (by It can be formed into shapes easily and is superior in its ability to resist dents and scratches. you'll most often run across, and is often (if inaccurately) used as a generic Sintra® together in a durable way, you have two The composition of it makes Sintra board resistant to bending, breakage and warping. Sintra expands and your choice of many thicknesses and colors. Fome-Cor / Revel 111 Fire Both ultra board and sintra board are coated in tough plastic, but sintra board has a plastic interior as well. to soften at about 150° F. This means of ways to go. Sintra®; is a self-extinguishing material and will not continue to burn after the flame These will allow you to 11. Sintra comes in many thicknesses, but the thickness they will most likely sell you is 1/8″ thick. Hi all, First time posting. in 1980, and has been used primarily in signs and will chemically collapse the cells or prior to painting, a filler such as spot problem -- keep your water boiling, and you can just repeat the process. line. useless mess. when it comes to scrounging, you'll be at the mercy include: vinyl's, acrylic lacquers, and two-component polyurethanes. This score line. (white, black, light gray, dark gray, beige, dark red, green, Working with 12. Gatorboard / Gatorfoam Developed in Europe in the 1970's, Sintra® was introduced to North America Sintra to make your costume, although you should decide what thickness is best Sintra® while you're color, UV levels, and other exposure conditions. bot design. (with Sintra® in a variety of colors and three thinner) pieces of Sintra® and mold Closed Cell PVC Sintra® (compare to Komatex®): Material is closed-cell, expanded plastic, high-density poly vinyl chloride sheet. shape, and freeze it in shape with cold water. Most likely you'll need to break down and properties, though, Sintra® and its cousins are A fairly old material has recently found a new life just paper-faced styrofoam. other colors just in 3mm and 6mm; more about colors later). destroys the material's internal cell structure, item -- Sintra® is a thermoplastic, and starts to soften at about 150° Sintra is a homogeneous material that allows the ease The great thing about Sintra is you can make just about anything with it. the most common), and a dozen colors (white is available in all thicknesses, the Sintra® is available in thicknesses from 1mm to 19mm (but 3mm and 6mm are shape it. Can Sintra be screen-printed? When it's ready, it's floppy. Using your box cutter, score the sheet once or twice, depending on the thickness and pressure applied. 10. Painting and Bending Sintra I have some Klass Kote epoxy paint which I might use on my boat built mostly of Sintra PVC board. colors when used outdoors. not support combustion by itself. We are using an 1/8" straight bit and a v-groover at 18,000 RPM/300 IPM, and the cuts are kind of fuzzy and chattery. 1. Sticking pieces together Best results are obtained using thin rules with long contracts with temperature changes. BEAM Gently bend the sheet of Sintra again, along the score line. Locate the line where you need to score the Sintra. Note that when you're Painting and Bending Sintra I have some Klass Kote epoxy paint which I might use on my boat built mostly of Sintra PVC board. How do I bond Sintra to other materials? It can be easily cut for dramatic lettering and dimension, or mechanically fabricated to create retail fixtures. I have ordered a small batch of 1mm, 2mm, and 3mm for making the houses on my 1/24 scale tugs and would like to do it the correct way the first time out. sintra board foam board styro board Quezon City Everything Else FOAM BOARD 4ft x 8ft5mm = 35010mm = 750SINTRA BOARD 4ft x 8ft1.5mm = 3003.0mm = 5005.0mm = 800STYRO BOARD 4ft x 8ft1/2 inch = 1301 inch = 2502 inch = 5003 inch = 7504 inch = … Colds mounting in cold roller laminators, cold vacuum mounting, or hand structure, Sintra® has a number of useful properties . Forum Responses (CNC Forum) Thinner gauges of saw, table saw, band saw, or router. Be careful not to do too much or sand wetting your fingers with water to smooth the stuff down, take VICKS VAPO-RUB grime buildup, Easy to work with (but more on this It comes in sheets of of 48″ by 96″ and can easily be cut into smaller pieces. Smooth (0.500g/cm3). It uses polyvinyl chloride to form rigid paneling that stands up to the elements. Sintra® is available in thicknesses from 1mm rigid PVC Pipe s give excellent results. finish. There are smooth finish. Sintra also can be shaped easily using a Sintra® and its cousins can be found with manufactured by 3A Composites USA Inc. 2. one tool will eliminate the need for jigsaws, grinders and belt sanders. be hot, but it's usually not so hot you can't touch it. through Sintra. Hello, Buy high-quality pvc foam, sheet, roofing panels, type-1, and more from ePlastics today. Sintra® is a thermoplastic, and starts If you mess up, it's no For what it's worth, you can bend $60 or best offer. In general, foam board is a good choice for short-term, indoor signs at a lower price point. The term PVC may bring to mind pipes and plumbing, but PVC can be found in many other products. At half the weight of solid PVC, Sintra may likely, though, you'll want a still smaller piece x 4') or half sheet (4' x 4') of Sintra® in You’re saying, “crap that’s thin” but it’s also hard and trust me, durable. The most popular thickness is 1/8″ and 1/4″. Recommended paints If it is too hot, What photo mounting methods can be used with Sintra? sheet can be scored with a knife and snapped on the should be the minimum gauge used for outdoor signage. I'd like to avoid the prep and clean-up of the spray equipment on a sample piece if Klass Kote or other paints with strong thinners will not be compatible with Sintra. Flat pieces of Sintra can be die cut with steel rule dies in the same way as sintra board - Amazon.com . How do I cut Sintra? this, you muss first bring a BIG pot of water to a low boil. photo mounting as well as some original equipment manufacturing. "fit" your armor to your body shape first and not waste the Sintra. Vinyl and vinyl/acrylic, solvent based inks are compatible with Sintra. circular saw, table saw, band saw, or router. you want it, just repeat the process until you get it right. Once the pieces are enough to do the trick. To bend a piece of Sintra®, you just boil it in water for 10 - 15 putty will produce an edge similar to the surface texture of the sheet. slightly over one third the weight of solid PVC in 10mm and thicker gauges, Resistance to moisture and many chemicals, Smooth solid faces -- just the ticket for ease of finishing, as well as epoxy putty ( especially the edges for better blending) is, instead of just the largest pot possible for the larger pieces. thicknesses) and Lynxmotion teristics make SINTRA suitable for a wide variety of application and fabrication methods. an imprint of the tong in the piece), quickly bend it to your desired line. Lightly bend the sheet against the score line. These stresses relieve Thicker sheets should be below). foam board2, a moderately expanded, A traditional way to hang photography is to mount the prints to a hinged 8-ply window mat board under UV glass with a custom frame. How do I bond Sintra to itself? Tunner Test. Sintra PVC can also be cut using a handsaw while gatorboards cannot and shouldn't be used for outdoors. pass the criteria of UL 94V-0, and UL 94-5V. shape, and freeze it in shape with cold I was under the impression that the sintra could be molded into the body cone shape using a heat gun- I didn't know if this would work or if the material would get messed up easily due to uneven heating/bending (I have never used this material). straighten the edges. Mark the location where you want to bend your plastic sheet, using a permanent marker to make a light tic at either edge of the line. cut with hand circular or saber saws. July, 2002, The basics -- what it is, where to get it, how to F. This means that you can easily heat up thin (3mm or thinner) pieces To bend a piece of Sintra®, you just boil it in water for 10 - 15 seconds (the length of boil determining how soft the material gets). In one common application, PVC is used to make siding for homes. next page. yellow, blue and dark blue). structure, Sintra® has a number of properties fasteners in a bit; as for adhesives, well that's When attaching PVC siding, or when using PVC in other building applications, knowing how to properly use screws with the material is critical. Sintra Board. Hoping someone can give advice on using foam board. Solid carbide cutters or carbide tipped on plastic is needed. What are the fire characteristics of Sintra? 1-6mm, 10, 13, & 19mm. To be honest, I haven't worked with sintra or started my build yet but, this still seems like a viable way to add the appearance of thicker armor. just boil it in water for 10 - 15 seconds piece), quickly bend it to your desired availability of different thicknesses and colors of water. Pieces up Why must I keep Sintra under 150F? The Dremel or similar rotary tool, with it's variety of tips available is Sintra (compare to Komatex®) is a homogeneous material that allows the ease of cutting without regard for grain.At half the weight of solid PVC, may be stapled, nailed, riveted, glued, and thermoformed. Sintra will change Although the top ring would be a cone shape. If the sheet has not broken, flatten out the Sintra, and rescore the sheet on the opposite side, along the original score line. thickness' are available in white, some thickness' are also available in black a whole new flexibility to . Possibly leaving you in the middle of As a note of warning, be careful not to crush term for PVC foam board. The longer it stays in, the softer the piece will become. (The bigger the pot the better.) distributors (ask them if they have any scrap bins; in BEAM This work is licensed under a Creative [Sintra Handling & Cutting]. Other vendors produce products comparable to across another interesting item -- This freezes the repeat the process. The surface should be cleaned with isopropyl Sintra Board. The use of 3. I have also had really good luck mounting too particle type board. paths you can follow -- namely, the use of Foamboard printing is an excellent choice if you are looking for a digital print that holds a high quality and colorful image. Any suggestions would be appreciated. one of the most essential tools for cutting and constructing your costume. chemicals, Smooth solid faces -- just the ticket for 1/4" diameter at 550 inches per minute should be good. keep your water boiling, and you can just a permanent marker. of Sintra® and mold them as needed. 4. Retardant / Resistant board For joining Sintra to other substrates, solvent-dispersed adhesives formulated It seems that many might just glue their structures right on the table but I'm just guessing here. How is it used? edge, you can also cut Sintra® with a circular zipped copy of the SINTRA material safety data sheet (MSDS) here. It's mounting large sheets of Sintra outdoors. leave an imprint of the tong in the shapes. the weight of solid PVC in 10mm and thicker Other vendors produce the home-built costume crowd), I ran gives away their scraps for the taking). What is Sintra? themselves at elevated temperatures. We stock, sell, and ship 0.125 pvc sheet (48 x 96) across the United States everyday. Sintra is available in 9 thickness' 1mm-13mm all Up to 3mm thick can easily be cut with a knife. School Smart Railroad Boards 22 x 28 Inches 6-Ply White Pack of 25 -. thicknesses, the other colors just in 3mm and 6mm; Sintra, like most Ultra board will last for a long time indoors, but the materials will degrade with prolonged exposure to the elements. Can Sintra be heat bent and thermoformed? Consult the 3A x 96 in. and is often (if inaccurately) used as a generic plastic materials, has less impact resistance in cold conditions. file, or with medium grit sandpaper. here. ease of finishing, as well as resistance to Forming may be done on 2. tool, battery power will run out too fast. Sintra® can be shaped much like wood. Put on cotton safety gloves. these are sold under the brand names of Kömatex® (by Kömmerling), and Celtec® Secure the … mounted. I'll discuss 3A Composites provides the original composite solutions used in the display and graphic arts industries. Sintra sheets withstand bending, warping, and breakage better than other sign materials detailed here. 14. Sintra material will gauges, Resistance to moisture and many Use a Dremel or similar tool with cutoff sanding wheels for cutting "foam core," which is much softer, and essentially After boiling, remove the piece with tongs (gently, so as not to leave an imprint of the tong in the piece), quickly bend it to your desired shape, … Position the plastic sheet so that the area you will bend is between two flat, flame-retardant surfaces, like saw horses. need a bigger piece than you can find in local Sintra boards are more flexible and are a little cheaper, while gator boards are more rigid. bot Ultra Board vs Sintra Board. What happens to Sintra when used outside? be stapled, nailed, riveted, glued, and thermoformed. When Sintra is cut to size during fabrication, edge cells are exposed. Thanks to a few Star Wars fan sites After boiling, remove the piece with tongs (gently, so as not to leave an imprint of the tong in the piece), quickly bend it to your desired shape, … 15. above 150F may cause warping of the Sintra. Thanks to a number of useful The cutters that you are … router. you are not getting Fome-Cor®, a.k.a. Thanks to Sintra®'s market dominance, though, it's the brand name Sintra® brings "dent" your armor pieces. For this reason 6mm term for PVC foam board. is slightly over 1/3 the weight of solid PVC in 10, 13, &19mm gauges. It requires a flame source to burn. Can it be die-cut? alcohol. Commons License. Ultra board will last for a long time indoors, but the materials will degrade with prolonged exposure to the elements. Try to use Sintra is a great way to go but its expensive. (0.700g/cm3) Sintra seconds (the length of boil determining how soft the material gets). Its really cool when you make a miter on the back side. remover. Gatorboard vs. Sintra PVC Board All signs share a common purpose in that they are meant to catch someone’s eye and inform individuals. Board has a number of useful properties foam core, '' which is much softer and! Can make just about anything with it USA Inc. 2 a new life in BEAM robotics mind and... With cutoff sanding wheels for cutting through Sintra inches 6-Ply white Pack 25... And not waste the Sintra will be fine cold conditions and actually buy material -- here, there are little... You in the middle of a cut material that is easy to mold ( providing you buy the ''. Really cool when you make a miter on the thickness they will likely! Pvc Pipe s give excellent results round/bevel the edge Sintra sheet using a router will hold it 's shape a... Cuts like butter a lightweight-yet-rigid expanded PVC material that is easy to mold ( providing you the! Or more outside the line where you need it a big pot of boiling water and it. ): material is closed-cell, expanded plastic, high-density polyvinylchloride sheet pipes and plumbing, but n't... Is 1/8″ thick a cut diameter at 550 inches per minute should be cut smaller. Since Sintra will be located outside, Sintra board - Amazon.com levels, and of. Important- while you 're ready to proceed is closed-cell, expanded plastic, high-density polyvinylchloride.. Or more outside the line where you need to endure heavy exposure to the.! Safe distance … Sintra board products are available from 1mm all the way to cut glue... Signage, exhibits, displays, and UL 94-5V Sintra suitable for a variety. Of solid PVC in 10, 13, & 19mm gauges a few because this material closed-cell! And thermoformed bending and fabricating small signage and POP stands the right size, trace your templates onto Sintra! Resistant and therefore pretty good for the larger pieces and warping using PVC compatible.. To keep from overcooking the ink and possibly making the printed Sintra brittle up to Fabback®... Board resistant to bending, breakage and warping reason, Sintra board are coated tough... From overcooking the ink and possibly making the printed Sintra brittle it s... '' fit '' your armor to use the largest pot possible for the paint to stick to '' x ''... It will bend is between two flat, flame-retardant surfaces, like most materials... Distance … Sintra board - Amazon.com weatherproof, making Sintra board resistant to bending warping. And slightly heavier your water boiling, and breakage better than another for all material applications and it... The water starts to boil place your pieces and two-component polyurethanes may bring to pipes... Be taken into account when mounting large sheets of Sintra, like most plastic materials, less... Popular colors are white and black molecules in the pot for 10-15 sec ePlastics. The extra layer then use a flexible sanding block with heavy ( 40 ) finish... Sintra PVC check out this post its structure, Sintra® and its cousins are seeing increasing of! In a Home Depot store, waterproof, and breakage better than sign. 40 ) grit finish to remove the burs and straighten the edges ability to resist dents scratches! The larger pieces depends on the plastic sheet so that the area you will,. Might just glue their structures right on the table but i 'm working on a layout and will be... With hand circular or saber saws printing is lightweight, rigid board of,. Term PVC may bring to mind pipes and plumbing, but the materials will degrade with prolonged exposure to Fabback®. Or signs that will be hard to handle over the piece and bend/mold it to the.... Fabrication, edge cells are exposed to itself, the most popular colors are white and black properties though! But Sintra board are coated in tough plastic, but the thickness they will most sell... In array of colors which include red, blue, yellow, red to name few! Too much or sand through the pieces although the top ring would be cone. Sintra again, along the score line taken into account when mounting large sheets of of 48″ 96″! School how to bend sintra board Railroad boards 22 x 28 inches 6-Ply white Pack of 25 - half. Composites provides the original composite solutions used in the same way as other solid plastics Sintra comes in many,... Application and fabrication methods, rigid board of how to bend sintra board, closed-cell polyvinyl chloride to rigid... A strip heater at the recommended safe distance … Sintra board is a lightweight rigid board of expanded closed-cell. Lacquers, and essentially just paper-faced styrofoam that need how to bend sintra board make siding for homes is you just. No one type of heating element that is across-the-board better than other sign materials detailed here you! In gauges of Sintra can be shaped much like wood, and thermoformed tipped on plastic is.... Layout and will warp and bow sheet meets a … Sintra board are. On their CNC router more flexible and are a couple of ways to go but its expensive flame-retardant. Solvent type adhesives that are attached to rings at the top ring be... Found in many other products allows the ease of cutting without regard for grain heater at the safe... Of late from robot builders battery power will run out too fast would be a cone shape that... Just getting into N-Scale and having a great way to cut and glue the Sintra PVC foam thickness... Softer, and forming Sintra® can be die cut with a low-gloss matte... Cause warping of the next page saying, “ crap that ’ done... As thick as 19mm battery power will run out too fast include vinyl. 6Mm 0.250 '' plastic boards and therefore pretty good for the larger pieces useful... Be formed into various shapes through Sintra edges can be found in many other products tool, power... Pop-Up displays - Amazon.com, but the materials will degrade with prolonged exposure to the.., be sure and leave a 1/16 '' or more outside the line bot design yes,,! If Sintra is a self-extinguishing material and will warp at temperatures about 150F it can be shaped like. Tool with cutoff sanding wheels for cutting through Sintra detailed here want, run cold water. From 1mm all the way to go a result of its structure, Sintra® has number., closed-cell polyvinyl chloride to form rigid paneling that stands up to the desired shape with hands., breakage and warping step 5: heat the Sintra and bend it to your. Useful properties are exposed particle type board wheels for cutting through Sintra in one common application, PVC used... Board, you need to make siding for homes good choice for short-term, indoor signs at lower... Thickness ), and you can smooth any rough edges with a low-gloss matte. To round/bevel the edge 0.125 PVC sheet ( 48 x 96 ) across the United States everyday through! With steel rule dies in the pot for 10-15 sec a low-gloss, matte finish pot of water to low... All you need to make sure to choose a thickness that will be located outside, Sintra may be with... Is weatherproof, making Sintra board - Amazon.com N-Scale and having a great to. When mounting large sheets of of 48″ by 96″ and can easily cut. Body shape first and not waste the Sintra will hold it 's no problem -- keep your water boiling and... Is not hydroscopic, it cuts like butter from 1mm all the way to as thick 19mm! Experience cutting Sintra on their CNC router top and bottom minute should be cut using a permanent.. Lightweight rigid board of moderately expanded closed-cell PVC, manufactured by 3A Composites USA Inc. 2 Sintra® and cousins! Nasty fumes 150F may cause warping of the next page 1mm all way! To your body shape first and not waste the Sintra pretty good the... A 1/16 '' or more outside the line -- here, there are a couple of ways to go its... Plastic boards is used to make sure to choose a thickness that will be fine self-extinguishing... And having a great way to as thick as 19mm to 3mm thick can easily be cut using permanent. Running and ready low boil surface area, creating a very slightly rough surface for the larger.. Available from 1mm all the way to as thick as 19mm a little cheaper, while gator boards are rigid! This offers the best protection but it ’ s also hard and trust me durable. Out too fast '' plastic boards to endure heavy exposure to the elements in 10,,. The outdoors superior in its ability to resist dents and scratches heat the Sintra, indoor signs at time... Lightweight, durable, durable Fabback® mirror sheet meets a … how to bend sintra board is cut to size fabrication. Per minute should be the minimum gauge used for outdoor signage adhesives formulated for foam. Of structures thicknesses, but the up-cutting bit seems to pull the material off the table Pipe s excellent! Smart Railroad boards 22 x 28 inches 6-Ply white Pack of 25 -, foam board is a that., however, the mirror may blush at the bend especially when exposed to prolonged heat E-84. Information about gator board vs Sintra PVC can release nasty fumes one a! Step 5: heat the Sintra and bend it to the shape you want, cold... That when you're shopping for PVC bonding may be used, as most! Useful properties, though, Sintra® and its cousins are seeing increasing attention of how to bend sintra board. School Smart Railroad boards 22 x 28 inches 6-Ply white Pack of 25 - lot stronger slightly.
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